How does Ramer Engineering Company do precise casting?

In this article, we intend to examine the detailed casting process and how it is done in the Samar Engineering Company and explain the benefits of this method in the production of industrial parts. Join us to get more familiar with this advanced technology and its applications.

What is a precise casting?

Careful casting, also known as Wax Casting, is a complex process for producing high precision metal parts. In this way, a wax model is first made from the final piece. The model is then placed in a template of special materials that are usually made of sand or silica. After that, the mold is placed at high temperatures to melt the wax and eliminate and remain only the metal mold. Finally, the molten metal is poured into the mold and after cooling and hardness, the final piece is produced.

This method, unlike traditional casting methods that require metal molds, helps produce very high accuracy and specific features. Also, accurate casting allows the production of complicated components and specific geometries without the need for additional processes such as machinery. For this reason, this method is very popular in industries that require high accuracy and complex details.

Careful casting process in Samar Engineering Company

Farmer Engineering Company uses accurate update technologies and methods that are in line with world standards. In this company, the precise casting process is carried out in several main stages, each of which is carefully and professionally implemented.

1. Design and modeling

The first step in precise casting is the design and modeling of the piece. This modeling is usually done using advanced CAD software (computer -aided design) to ensure high accuracy and precise details of the piece. The initial model is usually made of wax and is used to produce advanced techniques such as 3D printing. This wax model must be designed exactly in accordance with the specifications and dimensions in order to properly produce the final piece.

2. Mold making

Next, the wax model made of sand, silica or other heat -resistant materials. This mold is typically layered and each layer is connected with precision and high temperature to form the mold structure completely. The mold is then placed at high temperatures to melt the wax and remain only the metal mold. This step is very sensitive to removing the wax because any failure at this stage can cause serious problems in the final process.

1. Pouring melt metal

After the metal mold is made, the molten metal, usually of steel, nickel, rice or aluminum alloys, is poured into the mold. The metal temperature must be controlled carefully to prevent any defects from entering the piece. This step is one of the sensitive steps, because the metal must flow completely into the mold and accurately transfer all the complex details that existed in the wax model.

1. Cool and open the mold

After pouring the molten metal, the piece must be completely cooled to make all its structures harder. After cooling, the mold must be separated from it. This process is usually done using various methods such as breaking the mold or using specific tools.

1. Machinery and Final Completion

After the mold is separated, the resulting metal piece requires final processing. This involves removing any remaining from the mold, shaving the edges and paying the surface of the piece. At this point, the piece is carefully examined and if needed, the necessary changes will be made to improve the quality.

1. Inspection and quality control

One of the most important steps in the precise casting process is the quality inspection of parts. The Samar Engineering Company uses various tests and tests to ensure that each piece of manufacturing is in line with world standards. These tests include non -destructive tests such as X -ray tests, dimensional tests, and chemical tests to determine the composition of metals.

The benefits of accurate casting in Samar Engineering Company

1. High accuracy and detailed details

One of the biggest benefits of precise casting is its high accuracy. This method allows the production of complex details and precise dimensions that are particularly important in sensitive industries such as automotive, medical equipment, aerospace and defense. Using this advanced technology, Samar Engineering Company is capable of producing micronicic accuracy.

2. Reduce production costs

Careful casting dramatically reduces production costs due to reduced need for post -production machinery operations. This method makes it possible to produce complicated parts without the need for expensive tools for additional processes.

1. The production of components with sophisticated forms

This method allows designers and engineers to produce complex shapes and specific geometry that cannot be easily produced by other methods. For example, the production of components with complex interior holes, very narrow edges, and specific geometric properties can only be done through precise casting.

1. High quality and strength of parts

Due to the precise processes and quality controls during production, the components produced with this method have a high durability and durability. This feature is especially important in components under heavy loads or harsh environmental conditions.

1. Possibility of using different materials

Careful casting allows companies to use different types of metals and alloys to produce parts. The Samar Engineering Company in particular uses special nickel, steel and rice alloys to produce high -strength parts and technical features needed by its customers.

The use of accurate casting

1. Automotive

In the automotive industry, complex parts such as car engines, brake parts, pumps, and other car components require very high accuracy. Careful casting helps produce parts of high quality and high quality.

2. Medical equipment

In the medical equipment industry, components that require high accuracy and sensitivity, such as prostheses, surgical instruments and complex medical equipment, must be manufactured by the highest quality standards. Careful casting allows for high -quality components for the industry.

1. Oil and gas industry

The oil and gas industry requires precise and precise parts for extraction equipment, treatment and transfer processes. Careful casting in this industry is especially used for the production of sensitive and resistant parts of the environment.

1. Aerospace and defense industry

In the aerospace and defense industries, the production of very high accuracy and heat and pressure resistance is of great importance. Careful casting helps these industries produce sophisticated parts that are optimized under severe performance.

Consultation with Rahar Engineering Company

Using the most advanced technologies and utilizing its specialized experience in accurate casting, Samar Engineering has been able to find a special place in various industries. The company uses new technologies to produce high quality and high quality components, relying on the principles of accurate engineering. Careful casting not only reduces production costs, but also helps sophisticated designs and production of resistant and special features.

Using this method, the Samar Engineering Company has been able to meet the needs of sensitive industries such as automotive, medical equipment, oil and gas and defense industries and be recognized as one of the pioneers in Iran.